Ceralu AL2O3

Ceramic foam filter

Ceralu® Al2O3 ceramic foam filters have been successfully used for more than three decades in DC casting as well as continuous casting of aluminium alloys to filter and clean the molten metal. They are available in two special variants. When selecting the filter, you should consider the flow rate of the metal, the total cast tonnage per filter, the cleanliness of the metal fed to the filter, the preheating of the filter, the filter’s chemical composition, as well as the filter’s porosity.

Ceralu® Al2O3 Keyfacts

Our Ceralu® Al2O3 ceramic foam filters are manufactured by way of a certified, quality-tested procedure.

Special characteristics

  • Excellent chemical resistance: Our filters have excellent chemical resistance to alloying elements and foundry chemicals
  • Common sizes: The filters are available in all conventional standard dimensions and porosities
  • Custom sizes: The filters are also available in special dimensions and shapes upon request
  • Suitable for all alloy types: The filters can be used for all types of alloys
  • Gasket: The gasket is applied all around the edge of the filter. It prevents the contact between the filter and filter seat and ensures that no metal can bypass the filter. We offer two different types of gasket:
    • Expandable gasket
    • Fibre gasket

Have we sparked your interest? Arrange a free consultation with our experts.

Downloads

Ceralu-AL2O3-Filter-Preheating
Ceralu-AL2O3-Filter-Storage
Ceralu-AL2O3-Filter-Flowrates

Characteristics

Drache products are suitable for multiple purposes and have outstanding properties, e.g., an excellent chemical resistance. All filters are available in different sizes and porosities. All filters are available in different porosities.

Uncomplicated handling

Filter is ready to be used

Highly resistant

to all aluminium alloys including those with high magnesium content and aerospace alloys

Strong and stable

Mechanically strong at room and application temperature.

Filter sizes

All filters are available in the sizes ranging from 9“ to 26“

Available sizes
9"
12"
15"
17"
20"
23"
26"
D23"
D26"

Gaskets

The Ceralu AL2O3 filters are available with two different types of gaskets– expandable and fibre gasket.

AL2O3 – expandable gasket

AL2O3 – fibre gasket

Do you need a customized filter?

We will be happy to provide consultation for your demand for a customized filter size.

Feel free to contact us at any time!

Flow rates

All values are nominal values in kg/min. The actual flow rate may vary within a certain range.

Filter9"12"15"17"20"23"26"Double 23"Double 26"
PPI 25 F258316924032447969897813961956
PPI 30 F307314620929343858478911681578
PPI 40 F40631091462193344806959601370
PPI 50 F504384125168250334448668896
PPI 60 F603568100134200268360536720

Total capacity

All values are nominal values in ton.

Filter9"12"15"17"20"23"26"Double 23"Double 26"
PPI25 F251225364970105147210294
PPI 30 F3011223143,965,687,6118,3172236
PPI 40 F409162232,850,172,0104,3144288
PPI 50 F506131925,137,550,167,1100200
PPI 60 F605101520,130,040,154,080108

Variations

Ceralu® HF Filter

The Ceralu® HF filter is particularly suitable when very high metal flow rates are required, which are difficult or impossible to achieve with conventional ceramic foam filters.

Drache Ceralu HF filters are available in the common sizes 15″, 17″, 20″ and 23″ (but not 26″!) with a porosity of PPI 40, 50 or 60.

Ceralu® AL203-Duplex-Filter

The Ceralu® duplex filter combines two different porosities: the coarser porosity is on the upper side and the finer porosity is on the bottom side.

The capacity of a Drache duplex filter is identical to that of a standard filter of similar size with a porosity equal to the average of the two porosities of the duplex filter. For example, a duplex filter 17″ PPI 30/50 has a similar capacity to a 17″ PPI 40 standard filter.

CONTACT

If you need help or have a question regarding filters, system construction,
another product or even a custom solution, please fill out the contact form below.

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